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    元宝撕裂刀旋转及线性切削性能对比

    Comparison of Rotary and Linear Cutting Performance of Yuanbao Ripping Cutters

    • 摘要: 针对盾构掘进软岩土地层及地下障碍物破除等工况下盾构切刀切削能力欠佳、磨损严重等问题,提出一种新型的元宝撕裂刀.采用新型大直径旋转切削平台和线性切削平台对该撕裂刀的切削性能开展研究,分析了施工参数对元宝撕裂刀受力波动和切削效率等性能的影响,重点分析了切削半径对切刀受力的影响,并进一步对比分析和评价了两种切削模式下刀具受力变化及其稳定性.研究结果表明:元宝撕裂刀在两种切削模式下切削受力均随切削深度的增加而增加,法向力和切向力并不随切削半径的增加而变化,侧向力随切削半径的增加而减小,并且当切削深度越高时,侧向力的减小幅度越大;切削比能随着切削深度的增加呈先减小后增加,当切削深度为6mm时,切削比能最小,切削效率最高;旋转切削试验存在最优转速,1.2r/min的转速使得元宝撕裂刀三轴力均较小,线性切削试验中转速对刀具受力无明显影响.进一步分析发现,线速度相同的工况下刀具受力情况相似.旋转切削工况下刀具受力波动性比线性切削时的大,从而导致旋转切削工况下受力偏大,并且切削深度对刀具受力稳定性有显著影响.以期该研究成果为盾构新型元宝撕裂刀切削性能研究和优化提供数据参考.

       

      Abstract: Aiming at the poor cutting ability and serious wear of shield cutters when tunneling into soft rock and soil stratum and underground obstacle breakage,a novel Yuanbao ripping cutter is proposed.A novel large-diameter rotary cutting platform and a linear cutting platform were used to study the cutting performance of ripping cutters,and the effects of construction parameters on the force fluctuation and cutting efficiency of ripping cutters were analyzed,especially the effects of installation radius on the force state were investigated.Moreover,the force variations and stability of both rotary and linear cutting tests were analyzed and compared.It is found that the cutting force in two cutting modes increases with increasing cutting depth,the normal and tangential forces does not change with the increasing installation radius,the side force decreases with the increase of the installation radius and decreases significantly when the cutting depth is higher.The specific energy decreases and then increases with the increase of the cutting depth,and the cutting efficiency is the highest at cutting depth of 6mm.In the rotary cutting tests,the triaxial cutting force is smaller at the rotational speed of 1.2r/min,while the cutting speed has no significant effect on the cutting force in the linear cutting tests,and the further analysis found that the cutting force is similar for the same working conditions with the same linear speed.The force fluctuation under rotary cutting condition is larger than that of linear cutting,which leads to large force under rotary cutting condition,and the cutting depth has a significant effect on the force stability.The research results provide data reference for the research and optimization of the cutting performance for the novel shield ripping cutters.

       

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