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    工业微创手术:航空发动机原位检修连续体机器人技术及应用

    Industrial Minimally Invasive Surgery:Continuum Robotics Technologies and Applications for In-Situ Aero-Engine Inspection and Repair

    • 摘要: 针对航空发动机原位检修的实际需求,对原位维护连续体机器人的研究现状、瓶颈问题及创新发展进行了系统评述,并以连续体机器人为使能手段提出了“航空发动机微创维护愿景”.首先,综合分析了连续体机器人“关节构型设计—运动力学建模—力位耦合控制”3方面的研究进展和瓶颈问题,并给出了相应的创新发展方向和初步研究进展.其次,提出了“航空发动机微创维护愿景”,通过研制高性能柔性连续体机器人,实现在不打开发动机机匣的前提下,为航空发动机进行“微创手术”,解决发动机智能检测与维护保障难题;针对3类典型的航空发动机原位维护场景,研制了3型连续体机器人系统样机,完成了阵列叶片检测、叶片原位打磨、燃烧室检测等的实验室验证与型号发动机验证.最后,探讨了实现该愿景在连续体机器人领域仍面临的基础科学挑战.未来,随着关键技术的突破,该愿景有望推动航空发动机维护模式的变革,并可进一步推广至其他高端装备的原位检修任务,为我国高端装备的“把脉问诊”与“微创手术”提供有力支撑.

       

      Abstract: Addressing the practical requirements of in-situ aero-engine inspection and maintenance,we provide a comprehensive review of the research status,key bottlenecks,and innovative developments of continuum robots for in-situ maintenance and propose the vision of minimally invasive aero-engine maintenance with continuum robots as an enabling technology.First,the research progress and limitations in three core aspects—joint configuration design,kinematic and mechanical modeling,and force-position coupled control—are systematically analyzed,and corresponding directions for future development and preliminary advances are discussed.Second,the proposed vision of minimally invasive aero-engine maintenance is elaborated,in which high-performance flexible continuum robots are developed to perform “minimally invasive surgery” on aero-engines without disassembling the engine casing,thereby addressing critical challenges in intelligent inspection and maintenance.Subsequently,three representative in-situ maintenance scenarios for aero-engines are presented.Three prototype continuum robotic systems have been developed,and laboratory-scale and full-engine validation experiments have been conducted for tasks including blade array inspection,in-situ blade grinding,and combustor inspection.Finally,the fundamental scientific challenges that must be addressed within the field of continuum robotics to realize this vision are discussed.With continued breakthroughs in key technologies,this vision is expected to become a major driver for transforming aero-engine maintenance paradigms and to be extended to in-situ inspection and maintenance of other high-end equipment,enabling “diagnosis” and “minimally invasive intervention” for advanced engineering systems.

       

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